Extrusion capacity 550kg
Die lip width 1300mm
Max. linear speed 450m/min
Pos |
Description |
Extruder |
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Vacuum Loading system brand: Shini TAIWAN |
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Brand of screw barrel: Golden conch |
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Dia. of screw: Φ120mm |
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L/D of screw: 33:1 |
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Screw material: Nitride 38GrMoAl |
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Max. rotation of screw: 115r/min |
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Max. extrusion: 550kg/h (Depending upon tape characteristics and material) |
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Barrel heating use aluminum heater, solid relay control the heating |
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Barrel heating total power and heating zones: 52.5KW 7zones |
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Die-head using built-in stainless steel heating pipe and solid-state relay |
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T-die brand: Jing Cheng |
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Length of die-head:1300mm |
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Effective length:1200mm Exceed film thickness: 0.07-0.35mm |
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Die-head total heating power and heating zones: 15kw 5zones |
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Melt pump brand: Maag 11kw |
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Siemens AC motor |
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Main motor: Siemens AC motor |
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Motor power: 160kw |
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Screen change method: Auto-belt change screen (Double-net) |
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1 |
Cooling water tank |
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Material: stainless steel |
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The tank up and down adjustable |
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Manual up and down adjust by chain wheel |
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1 |
Haul-off unit |
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Water remove plate 2sets |
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Water snap system 1set motor power 3kw |
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Film lifting system 1set motor power kw |
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Water absorb system 2sets |
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Water absorb motor power 3kw. |
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1 |
Slitting system |
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Slitting shaft type: 6 side blade rotate |
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Specification: non-stop changing blade, can be adjust up & down, and right & left. |
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1 |
Drawing unit |
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Roller external dia.: 420mm |
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Roller surface treatment:hard chromium plating , glazingTreatment |
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Draw unit Motor power: 7.5kw |
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Max. Line speed: 80m/min |
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1 |
Edge-film crushing recycling system |
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For direct return of narrow edge trims of non-stretched film into the extruder, consisting of a shredding mill with blower, piping, and air separator |
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Shredding mill motor 2.2kw |
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Blower motor 2.2kw |
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Blower speed 2840rpm |
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Rotate blade speed 1430RPM |
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Crushing capacity 20kg/h |
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1 |
Double-lay stretching hot air oven |
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Oven length: 6000mm |
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Oven width: 1600mm |
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Effective using width: 1350mm |
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Heating power: 80kw |
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Max. air speed: 10-20m/s |
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Motor: Siemens |
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Fan power: 7.5KW×2sets |
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Fan rotation speed: 1440r/min |
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Up oven pneumatic open |
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Heating using built-in heating pipe and power regulator |
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1 |
8 roller stretching unit |
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Roller size: Φ420mm (Bearing SKF) |
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Roller surface deal: Plate Cr, mirror deal (Equip safety cover) |
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Stretching 4 roller power : 18.5kw |
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Max. Line speed : 450m/min |
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Water chilling two roller motor power: 5.5kw |
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Heating power of mold temperature controller 24kw |
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Oil heating two roller motor power: 5.5kw |
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1 |
Waste yarn collection system |
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Motor power 15kw |
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216 |
Winder |
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ATA600DH 216 Spindles |
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According to different yarns, choose different winding parameters by setting of user independently, perfect spindles, wide usage; |
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Adopting continuous winding technique, make sure the constant tension of the whole spindle, reduce yarn breakage rate in circular loom, reduce deviation of fabric width; |
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Max. Winding Diameter up to 180 mm, reduce times to change spindles strongly, save labors, increasing usage time of warp yarn; |
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Simple structure, little amounts of fast moving spareparts, high intellectualization. |
Working width | 1200mm |
Die lip width | 1300mm |
Die material | Mold steel 4Cr13, surface by hard chrome treatment |
Net film width | Approx.150mm |
Extruder power | 160Kw AC motor |
Extrusion capacity | Max.550 kg/h |
Screw speed | 20-115r/min |
Screw | Screw dia. 120mm and L/D 33:1 |
Screw and barrel material | 38 CrMoAlA Nitrogen treatment |
Stretching ratio | 4-10 |
Hot air oven length | 6000mm |
Stretching roller size | Φ420×1350mm |
Max. linear speed | 450m/min |
Rated power | 400KW |
Power consumption | 330KW |
Winder number | 216spindles (This unit standard deploy) |
Dimension | 45000x3600x3000mm |
Weight | Around 35tons |